Expert Solutions for All Industries

In the dynamic landscape of industry and manufacturing, the demand for advanced welding solutions has never been greater. Energy Services rises to this challenge by offering a diverse and specialized portfolio of welding services to support clients across a multitude of sectors. Whether your organization operates in oil and gas, aerospace, automotive, manufacturing, power generation, or any other demanding industry, Energy Services delivers certified expertise, state-of-the-art technologies, and a steadfast commitment to quality.

Certified Welding for Reliability and Compliance

When it comes to industrial fabrication and repair, the assurance of certified welding is paramount. At Energy Services, all welding technicians are highly trained and hold certifications that meet or exceed national and international standards. This guarantees not only the structural integrity and longevity of welded components but also full compliance with rigorous industry regulations.

The certification process involves rigorous training, practical assessments, and ongoing education to ensure each welder is equipped with the latest knowledge, skills, and safety protocols. Our certified welders are proficient in a wide variety of materials, including carbon steel, stainless steel, nickel alloys, and specialty metals. Whether your project calls for the construction of pressure vessels, pipelines, structural frameworks, or bespoke machinery, you can trust in the quality and consistency of our certified welding services.

Field Service and In-House Welding

Recognizing the diverse needs of our clients, Energy Services proudly offers both Field Service and In-House Welding solutions. Our mobile field service teams are fully equipped to deliver expert welding and repairs directly at your site, minimizing downtime and ensuring fast response for mission-critical operations. Whether it’s routine maintenance, emergency repairs, or on-site fabrication, our field welders bring skill and efficiency wherever you need them.

For projects that benefit from controlled environments and specialized equipment, our in-house welding capabilities are second to none. Our modern workshop is outfitted with advanced welding machinery and quality control systems, allowing us to handle fabrication, prototyping, and repairs of all sizes. Projects completed in-house benefit from meticulous oversight, precise workmanship, and comprehensive testing before delivery.

Stellite and Exotic Alloy Welding

Industries that contend with extreme environments—such as high temperatures, corrosive chemicals, or high-wear applications, require solutions that go beyond conventional materials. Energy Services specializes in the application and joining of Stellite and other exotic alloys to meet these unique demands.

Stellite is a family of cobalt-chromium alloys renowned for their exceptional hardness, corrosion resistance, and ability to retain strength at elevated temperatures. Our welding experts are adept at applying Stellite overlays and fabricating components from Stellite alloys, ensuring superior resistance to abrasion, erosion, and chemical attack. This makes our Stellite welding services indispensable in sectors such as:

• • Oil and gas (valve seats, pump components, drilling tools)
  • Power generation (turbine blades, seals, wear rings)
  • Chemical processing (agitator blades, reactor linings)
  • Mining (crusher components, conveyor screws)

In addition to Stellite, we work with a broad range of exotic alloys, including Inconel, Hastelloy, Monel, titanium, and others. These materials offer unique mechanical and chemical properties, making them essential for mission-critical components where failure is not an option.

MIG, TIG, and Micro Welding: Versatile Solutions for Every Application

The versatility of Energy Services is reflected in our mastery of various welding techniques, each tailored to specific applications and material requirements.

MIG Welding (Metal Inert Gas)

MIG welding is renowned for its speed, efficiency, and adaptability to both thick and thin materials. Using a continuous solid wire electrode fed through a welding gun, MIG welding is ideal for large-scale fabrication, production lines, and applications demanding consistent, high-quality welds. Our MIG welding services are widely used in industries such as automotive manufacturing, construction, and heavy equipment repair.

TIG Welding (Tungsten Inert Gas)

TIG welding stands out for its precision and control, making it the preferred method for high-quality, aesthetically critical welds. Employing a tungsten electrode and inert gas shield, TIG welding produces clean, strong joints with minimal spatter. This technique is especially suitable for thin materials, non-ferrous metals, and applications where weld appearance and detail are paramount. Aerospace, medical device manufacturing, and food processing equipment frequently benefit from our TIG welding expertise.

Micro Welding

As technology advances, the need for intricate and miniature components grows. Micro welding is a specialized technique that allows for the joining of tiny parts with unmatched precision. Utilizing specialized equipment and finely controlled heat input, our micro welding services are vital for industries such as electronics, fine instrumentation,  and medical devices. From circuit connections to delicate assemblies, Energy Services ensures accuracy and reliability at the smallest scales.

Stellite PTA Welding: Advanced Protection for High-Wear Surfaces

Plasma Transferred Arc (PTA) welding represents the pinnacle of hardfacing technology, enabling the application of wear-resistant overlays with pinpoint accuracy. Stellite PTA welding is a core offering at Energy Services, providing clients with a method to dramatically enhance the durability and lifespan of critical components.

PTA welding utilizes a high-energy plasma arc to fuse a powdered Stellite alloy onto the substrate material. The resulting metallurgical bond is both robust and homogeneous, with precisely controlled thickness and minimal dilution of the base metal. This process is ideal for:

• • Repairing or reinforcing pump shafts, valve seats, valve plugs and turbine components
  • Hardfacing mining and drilling equipment
  • Protecting components exposed to severe abrasion or thermal cycling

Our Stellite PTA welding not only restores worn components to like-new condition but frequently exceeds the original specifications for wear and corrosion resistance.

Applications Across All Industries

The breadth of Energy Services’ welding capabilities extends to virtually every industrial sector:

• • Oil & Gas: Pipeline fabrication, wellhead hardfacing, pressure vessel repair, and offshore platform maintenance
  • Manufacturing: Custom machinery builds, mold and die repair, process equipment hardfacing
  • Power Generation: Turbine blade cladding, Valve component repair and manufacturing, boiler tube maintenance, and generator part fabrication
  • Chemical Processing: Vessel lining, agitator blade overlays, and corrosion-resistant component fabrication
  • Mining: Crusher part hardfacing, conveyor system maintenance, and abrasion-resistant wear parts
  • Medical Devices and Electronics: Micro welding of miniature assemblies, precision stainless steel structures, and sensor fabrication

Whatever your sector, Energy Services tailors every solution to your unique requirements, offering consultation, prototyping, production, and repair with speed and efficiency, whether it is performed in the field or in our fully equipped facilities.

Why Choose Energy Services?

In a field where quality, dependability, and innovation are non-negotiable, Energy Services distinguishes itself through:

• • Expertise: Seasoned professionals with deep knowledge of advanced welding techniques and materials
  • Technology: Investment in state-of-the-art welding equipment, robotics, and inspection tools
  • Customization: Solutions tailored to your project’s specifications, no matter how challenging or complex
  • Quality Assurance: Rigorous inspection processes and adherence to the highest industry standards
  • Responsiveness: Fast turnaround times and 24/7 support for time-sensitive projects
  • Flexibility: Both field service and in-house welding, ensuring the right approach for your unique needs

Commitment to Safety and Sustainability

Energy Services recognizes that safety and environmental stewardship are as critical as technical excellence. Our operations are governed by strict health and safety protocols, regular audits, and continuous staff training. We also strive to minimize our environmental impact through efficient processes, responsible materials sourcing, and innovative waste management.

Conclusion

Energy Services stands as a trusted partner for businesses seeking specialized welding solutions that combine craftsmanship, technology, and uncompromising quality. From certified welding and exotic alloys to cutting-edge Stellite PTA and micro welding, delivered in the field or in our dedicated facilities, our services empower industries to build, maintain, and innovate with confidence. For every challenge and every application, Energy Services brings skill, precision, and dedication to the art of welding.